Product Description
DIN Belt Conveyor Roller Drum Steel Idler Pulley
| Type | Belt width(mm) | Standard Diameter(mm) | Length(mm) |
| Drive pulley | 500 | 500 | Length of the pulley depends on the belt width of the conveyor |
| 650 | 500~630 | ||
| 800 | 630~1000 | ||
| 1000 | 800~1150 | ||
| 1200 | 800~1150 | ||
| 1400 | 1000~1350 | ||
| 1600 | 1150~1600 | ||
| 1800 | 1150~1800 | ||
| 2000 | 1350~2000 | ||
| 2200 | 1600~2200 | ||
| 2400 | 1800~2400 | ||
| Bend pulley | 500 | 250~500 | |
| 650 | 250~630 | ||
| 800 | 250~1000 | ||
| 1000 | 250~1600 | ||
| 1200 | 250~1600 | ||
| 1400 | 315~1600 | ||
| 1600 | 400~1600 | ||
| 1800 | 400~1600 | ||
| 2000 | 500~1600 | ||
| 2200 | 630~1600 | ||
| 2400 | 800~1600 |
1.)Pipe: seamless steel : it was precisely cut by using the flame cutting machine.
2.)The sleeve & disc :it was cut by using the laser cutter machine precisely.
3.)Shaft: We chose 45# round steel & sleeve and process the whole shaft so that it ensures shaft concentricity and reduction for the eccentric shaft force. It make sure the pulley move more stable
4.)Bearing set & bearing: high-quality bearing which is hot charging and bearing block are equipped inner bearing enlargement device, so the bearing can be easily pushed to the bearing position and it avoids the bearing damage from the beating.
Testing for the pulley
We have the professional testing machine for the pulley. We need make the eliminating inner stress treatments when the pulley’s withstand forces exceed 80KN and we will make the static balance inspection when the belt speed exceeds 2.5m/s.
And we laso make the Drum dynamic balance test for the pulley to confirm the good quality before sent to the customer.
Packing:
After all the goods tested then make the packing, then the goods put into the warehouse to wait to send to the customer
Our projects:
Exhitbition and the customer visiting~
We also attend many kinds of related exhibitations to know more our products for the customer. Such as Canton fair, buma fair andother minging fairs.
Our company and products get the customer approve and many customer vist us and make the orders for us.
Company certificate &honor
We have the ISO 9001 certification The products have gained various patents. For example: Trademarks, patents,ects.
After sale service
We provide the customer best after sale services, and we solve the problems any time.
The company introduction:
HangZhou CHINAMFG conveying Machinery Co.,Ltd was founded in 2005.
It’s registered capital is 11.68million CNY and It is private joint-stock enterprise. Our main products are cnoveyor roller,idler,frame, pulley,belt and belt conveyor system for TD75 ,DTII,DTIIA,CEMA ects.
we has large lathes, numerical control, double pressing machine, double welding machine, double boring lathe, milling machine, sawing machine and so on. The products have gained various patents. We can produce more than 1 thousand rollers and 10 pulleys per day.
We have the professionalQC dept. to keep the good quality before the goods sent out. The products are sold to Middle East,Africa ,Australia,Europe,Southeast Asia,Russia and some other countries and regions. We will Strengthen the inner management and improve our products’ quality constantly.We will offer the best products for customers from the beginning to the end.
FAQ
1.Q: Your bearing type and brand usually use?
A:Large ball bearing type deep ball bearing withSRB, and according to customer’s requirements.
2.Q: How is your Payment Term?
A: T/T or L/C. Another payment term we can also discuss.
3.Q: Can you customize it?
A: We support customization according to your request.
4.Q: What’s the MOQ?
A: 3 piece.
5.Q: What’s the production capacity of your conveyor pulley?
20 pcs/day.
6.Q: What’s your roller’s lifetime?
Our pulley have a long lifetime with good performance and usually
make sure 30000 to 50000 hours under the normal site and operation.
Contact us:
Contact person: Sunny Li
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Carbon Steel |
|---|---|
| Surface Treatment: | Baking Paint |
| Motor Type: | No Motor |
| Installation: | Horizontal |
| Bearing: | Self-Aligning Ball Bearings |
| Pulley Lagging Type: | Heat/Thermal Vulcanized Rubber Casting, Rubber Lag |
| Customization: |
Available
| Customized Request |
|---|
How do grooved pulleys impact the overall efficiency of machinery and equipment?
Grooved pulleys play a crucial role in enhancing the overall efficiency of machinery and equipment in various industries. Their impact can be attributed to several key factors:
1. Efficient Power Transmission:
– Grooved pulleys, when paired with compatible belts, enable efficient power transmission from the driving source (such as an electric motor or engine) to the driven component. The grooves on the pulley ensure proper engagement with the belt, minimizing slippage and maximizing power transfer. This efficient power transmission reduces energy losses and improves the overall efficiency of the machinery or equipment.
2. Reduced Friction and Wear:
– The grooves on the pulley create a positive engagement with the belt, distributing the load evenly and reducing friction between the belt and the pulley. This reduces wear and tear on the belt and the pulley surfaces, leading to extended service life and improved efficiency by minimizing energy losses due to friction.
3. Enhanced Belt Traction:
– The grooves on the pulley provide increased belt traction. This is particularly important in applications where high torque or heavy loads are involved. The enhanced belt traction ensures that the belt maintains a firm grip on the pulley, preventing slipping and ensuring reliable power transmission. This results in improved efficiency and performance of the machinery or equipment.
4. Precise Speed Control:
– Grooved pulleys, when used in conjunction with compatible belts and variable speed drives, enable precise speed control of driven components. By changing the position of the belt on the pulley or adjusting the pulley size, the speed ratio can be modified, allowing for fine-tuning of the machinery or equipment’s operation. This precise speed control contributes to overall efficiency, as it facilitates optimal performance and prevents unnecessary energy consumption.
5. Versatility and Adaptability:
– Grooved pulleys offer versatility and adaptability in various applications. They can accommodate different types of belts, such as V-belts, flat belts, timing belts, or poly-V belts, allowing for flexibility in design and application. This versatility enables the use of grooved pulleys in a wide range of machinery and equipment, contributing to overall efficiency by providing suitable power transmission solutions for diverse industrial needs.
6. Maintenance and Reliability:
– Grooved pulleys are generally low-maintenance components. Once properly installed and aligned, they require minimal attention. This reduces downtime and maintenance costs associated with machinery or equipment. Additionally, grooved pulleys are known for their durability and reliability, ensuring consistent performance over extended periods. Reliable operation and reduced maintenance contribute to improved efficiency by minimizing disruptions and optimizing productivity.
By incorporating grooved pulleys into machinery and equipment, manufacturers and designers can achieve improved power transmission, reduced energy losses, enhanced traction, precise speed control, and overall operational efficiency. These factors collectively contribute to increased productivity, reduced operating costs, and improved performance in a wide range of industrial applications.
How are grooved pulleys customized for specific machinery and equipment?
Grooved pulleys can be customized to meet the specific requirements of different machinery and equipment. Here’s a detailed explanation of the customization process for grooved pulleys:
1. Design Considerations:
The customization process begins with understanding the specific needs of the machinery or equipment where the grooved pulley will be installed. Factors such as power transmission requirements, belt type, speed, load, and space limitations are taken into consideration. Design engineers work closely with the equipment manufacturer or end-user to gather all the necessary information and specifications.
2. Groove Shape and Size:
Based on the design considerations, the appropriate groove shape and size are selected. Grooved pulleys typically have V-shaped grooves, but the angle and dimensions of the grooves can vary. The groove shape and size should match the corresponding belt type and ensure optimal belt grip, alignment, and load distribution. The depth and width of the grooves are determined based on the belt dimensions and the desired power transmission capabilities.
3. Material Selection:
The choice of material for the grooved pulley depends on factors such as the operating environment, load requirements, and durability expectations. Common materials used for grooved pulleys include steel, cast iron, aluminum, and various types of plastics. The material selection ensures that the pulley can withstand the forces and stresses encountered during operation and provides the necessary strength and longevity.
4. Machining or Casting:
Once the design and material selection are finalized, the grooved pulley is manufactured through machining or casting processes. Machining involves using lathes, milling machines, or CNC equipment to shape the pulley from a solid block or bar of the chosen material. Casting, on the other hand, involves creating a mold of the pulley shape and pouring molten metal into the mold to form the pulley.
5. Groove Machining:
The grooves are machined into the pulley surface using specialized cutting tools or CNC machining. The groove dimensions and shape are precisely created to match the specifications determined earlier in the design phase. The groove machining process ensures that the pulley provides the desired belt traction, alignment, and load distribution characteristics for the specific application.
6. Surface Treatment:
Depending on the application requirements, the grooved pulley may undergo surface treatments to enhance its performance. Surface treatments can include coatings, such as plating or painting, to provide corrosion resistance or improve friction characteristics. These treatments help protect the pulley from environmental factors and optimize its interaction with the belt.
7. Quality Control:
Before the grooved pulley is ready for installation, it undergoes rigorous quality control measures. This includes dimensional inspections to ensure that the groove dimensions and overall pulley specifications meet the required tolerances. The pulley may also be subjected to load testing or dynamic balancing to verify its performance under operating conditions.
8. Installation and Integration:
Once the customized grooved pulley passes quality control, it is installed in the specific machinery or equipment for which it was designed. Proper installation techniques are followed to ensure correct alignment, tensioning, and belt tracking. The grooved pulley is integrated into the power transmission system, and adjustments may be made to optimize the overall system performance.
In summary, grooved pulleys are customized for specific machinery and equipment through a thorough design process that considers various factors such as design requirements, groove shape and size, material selection, and manufacturing techniques. The customization ensures that the grooved pulley provides the desired belt traction, alignment, and load distribution characteristics, ultimately contributing to the efficient and reliable operation of the machinery or equipment.
What types of belts or cables are typically employed with grooved pulleys?
Grooved pulleys, also known as V-groove pulleys, are commonly used in conjunction with specific types of belts or cables. Here’s a detailed explanation of the typical belts or cables employed with grooved pulleys:
1. V-belts:
V-belts are one of the most commonly employed types of belts used with grooved pulleys. These belts have a trapezoidal cross-section that matches the V-shaped grooves in the pulleys. V-belts are made of rubber or synthetic materials and are flexible, allowing them to fit into the grooves of the pulleys. They provide reliable power transmission and are widely used in various applications, including automotive engines, industrial machinery, HVAC systems, and more.
2. V-Ribbed Belts:
V-ribbed belts, also known as serpentine belts or multi-rib belts, are another type of belt commonly used with grooved pulleys. These belts have a flat or slightly curved cross-section with ribs running along their length. The grooved pulleys for V-ribbed belts have multiple grooves, matching the ribs on the belt. V-ribbed belts are often used in applications where high power transmission is required, such as automotive engine systems, industrial machinery, and HVAC systems.
3. Timing Belts:
Timing belts, also called toothed belts or synchronous belts, are used in applications that require precise synchronization of the pulleys. These belts have teeth or notches on the inner surface that mesh with corresponding grooves on the pulleys. Timing belts are commonly employed in engines, camshaft drives, conveyor systems, and other applications where accurate timing and synchronization are crucial for proper operation.
4. Flat Belts:
While grooved pulleys are primarily designed for V-belts or V-ribbed belts, they can also be used with flat belts in certain applications. Flat belts have a rectangular cross-section and do not have grooves or teeth. However, grooved pulleys can still be used with flat belts by providing a flat contact surface. Flat belts are used in various applications, including power transmission, conveyor systems, and light-duty machinery.
5. Wire Rope or Cable:
In certain specialized applications, grooved pulleys can be employed with wire rope or cable. The grooves in these pulleys are designed to accommodate the specific diameter and shape of the wire rope or cable, providing a secure grip. This configuration is commonly used in lifting and hoisting systems, cranes, winches, and other applications where wire rope or cable is used to transmit force or lift heavy loads.
It is important to note that the selection of the appropriate belt or cable for use with grooved pulleys depends on the specific requirements of the application, including power transmission capacity, load, speed, and environmental conditions. Manufacturers and suppliers of grooved pulleys typically provide compatibility information and guidelines regarding the suitable types and sizes of belts or cables to be used with their pulleys.
In summary, the typical belts or cables employed with grooved pulleys include V-belts, V-ribbed belts, timing belts, flat belts, and wire rope or cable. The choice of the belt or cable depends on the specific application and the requirements of the power transmission system.
editor by CX
2024-03-03