Product Description
Product Description
Drive pulley provides a driving force for conveyors. Its diameter is usually larger than others pulleys in case to increase the pulley life and traction. According to customers’ requirements, We can supply pulleys with hot vulcanized rubber lagging and cold bonded lagging, the lagging can be plain or with grooves. Different patterns of grooves, like herringbone or diamond, is suitable for dirty or wet conditions. A ceramic lagging can enhance the friction between the pulleys and belt. Thus a lagging pulley can effectively improve the operation status of the conveying system and protect the metal pulley from wearing.
Detailed Photos
Conveyor Pulley is the main transmission belt conveyor components, there are two kinds of driveroller and the bend pulley,
driving pulley may be made upon request, smooth or castrubber tread surface.
Product Parameters
| Type | Belt Width(mm) | Standard Diameter(mm) | Length |
| Drive Pulley |
500 | 500 | Length of the pulley depends on the belt width of the conveyor |
| 650 | 500 630 | ||
| 800 | |||
| 1000 | |||
| 1200 | |||
| 1400 | 800 1000 | ||
| Bend Pulley |
500 | ||
| 650 | |||
| 800 | |||
| 1000 | |||
| 1200 | |||
| 1400 |
Our Advantages
Reliable performance;
Good-looking appearance;
Safe and convenient to use;
Can work under heavy dust, damp and muddy environment;
Available to manufacture different kinds of pulleys with different standards or customers’ different requirements
Certifications
Packaging & Shipping
Company Profile
Our company is the High-end Conveying Equipment brand ,with excellent technical team and in house intellectual property & national patents,developing intelligent conveying machinery. Focusing on transforming itself into international competitive one-station solution provider of intelligent conveying system, providing not only intelligent products but also whole cycle management from construction to operation & service for our customers.Our company located in HangZhou city in North China Plain, it’s the cross road of ZheJiang ,ZheJiang and ZheJiang . We have more than 800 units advanced manufacturing equipments, including 20 large and main units and 3 automatic production lines. The factory covers 253,000 square meters. It’s registered capital is 71,550,00 USD, There are more than 300 employees which contains 30 with middle-level titles and 125 technical workers with high technical skills. Xinriseng is mainly engaged in the manufacture, sales and technical services of belt conveyors, large angle belt conveyors, horizontal curved belt conveyors and long distance crossing conveyors. Our products can be used in metallurgy, building materials, electric power, coal, port and other industries, products have been covered the whole domestic market, and exported to the United States, Germany, France and other EU countries, Australia, Brazil, along the Belt and Road countries, Southeast Asian countries and African emerging markets, totally more than 50 countries, gained the customers’ praise.Our company has a number of provincial innovative platforms, relying on the technological radiation, constantly strengthens exchanges and cooperation with scientific research institutes. We have successively formed school-enterprise partnerships with China University of Mining, ZheJiang University, ZheJiang Materials Handling Research Institute, HangZhou University of Architecture and Technology, keeping the conveyor design at the leading level in China. At the same time, our technical team regularly carries out technical exchanges and discussions with foreign companies, learning international leading design concepts and process methods, and keeps pace with international new technologies.With the innovative technology, good quality, CHINAMFG has established a one-stop service system. We will continue adhering to “servingthe users, making contributions to society”, make our company a flagship of conveying industry with international competitiveness. All in all, our company will provide the best products with high quality and competitive price for our customers and share success with you together.
FAQ
- Are you a manufacturer?
Yes, we have manufactured conveyor and conveyor components for more than 19 years.
2. What’s the delivery time?
About 10–30 Days according to the products quantity.
3. What are the payment ways?
T/T, L/C.
4. How does your factory guarantee the products quality?
Before delivery, we have 5 times inspection.
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| Material: | Carbon Steel |
|---|---|
| Surface Treatment: | Baking Paint |
| Motor Type: | Frequency Control Motor |
| Installation: | Horizontal |
| Color: | Customized |
| OEM: | Available |
| Customization: |
Available
| Customized Request |
|---|
How are grooved pulleys used in the production of packaging and labeling machinery?
Grooved pulleys play a crucial role in the production of packaging and labeling machinery. These pulleys are utilized in various ways to facilitate the movement, control, and synchronization of components and materials involved in the packaging and labeling processes. Here’s a detailed explanation of how grooved pulleys are used in the production of packaging and labeling machinery:
1. Belt Conveyors:
Grooved pulleys are commonly employed in belt conveyors used in packaging and labeling machinery. Belt conveyors are used to transport products or materials along a defined path within the production line. The grooved pulleys, along with corresponding belts, provide the necessary traction and support to move the items smoothly and efficiently. By adjusting the diameter and positioning of the grooved pulleys, the speed and direction of the conveyor belts can be controlled, allowing for precise movement and positioning of the packages or labels.
2. Timing Systems:
In packaging and labeling machinery, timing is crucial to ensure accurate placement of labels, synchronized filling of containers, or precise cutting and sealing of packaging materials. Grooved pulleys are utilized in timing systems to maintain proper synchronization between different components and processes. By using grooved pulleys in conjunction with timing belts or chains, the rotational motion and positioning of various machine parts can be coordinated, ensuring precise and timed actions.
3. Tensioning Mechanisms:
Grooved pulleys are employed in tensioning mechanisms within packaging and labeling machinery. These mechanisms are used to maintain proper tension in belts or chains, preventing slippage or excessive looseness. The grooved pulleys, along with tensioning devices such as springs or adjustable mounts, ensure that the belts or chains stay taut and provide consistent power transmission. This helps maintain the accuracy and efficiency of the packaging and labeling processes.
4. Label Dispensing and Rewinding:
In labeling machinery, grooved pulleys are utilized in label dispensing and rewinding systems. The labels are typically wound on a roll, and the grooved pulleys are used to guide the label web, control its tension, and ensure smooth unwinding or rewinding. The grooves in the pulleys help maintain proper alignment and prevent the labels from slipping or skewing during the dispensing or rewinding process. This ensures accurate placement and alignment of labels on packaging materials.
5. Adjustable Guide Rails:
Grooved pulleys are also employed in adjustable guide rail systems used in packaging machinery. These guide rails are used to guide and position packages or containers as they move along the production line. The grooved pulleys, along with corresponding guide rail belts or chains, allow for precise adjustment and movement of the guide rails. This enables the packaging machinery to accommodate different package sizes and shapes, ensuring proper alignment and stability during the packaging or labeling process.
6. Rotary Cutting and Sealing:
In packaging machinery, grooved pulleys are utilized in rotary cutting and sealing systems. These systems are used to cut and seal packaging materials such as films or bags. The grooved pulleys, along with belts or chains, provide the rotational motion required for the cutting and sealing mechanisms. The grooves in the pulleys help maintain proper alignment and tension of the belts or chains, ensuring precise and consistent cutting and sealing of the packaging materials.
7. Speed Control:
Grooved pulleys are used in speed control systems within packaging and labeling machinery. By adjusting the diameter or position of the grooved pulleys, the speed of various machine components can be controlled. This is particularly important in processes where different speeds are required, such as adjusting the speed of the labeling head or the packaging material feed. The grooved pulleys enable precise speed adjustments, allowing for efficient and synchronized operation of the machinery.
8. Rotary Indexing Systems:
Rotary indexing systems are often used in packaging and labeling machinery to position products or containers accurately for specific operations. Grooved pulleys are utilized in these systems to provide the rotational motion and control the indexing or positioning movement. The grooves in the pulleys help maintain the alignment and synchronization of the indexing components, ensuring precise and repeatable positioning of the products or containers.
In summary, grooved pulleys are widely used in the production of packaging and labeling machinery. They are utilized in belt conveyors, timing systems, tensioning mechanisms, label dispensing and rewinding systems, adjustable guide rail systems, rotary cutting and sealing systems, speed control systems, and rotary indexing systems. These pulleys enable smooth movement, precise synchronization, accurate positioning, and efficient power transmission, contributing to the reliable and high-performance operation of packaging and labeling machinery.
What safety considerations should be kept in mind when using grooved pulleys?
When using grooved pulleys, it is important to prioritize safety to prevent accidents and ensure the well-being of operators and maintenance personnel. Here are some key safety considerations to keep in mind:
1. Proper Guarding:
Ensure that grooved pulleys are adequately guarded to prevent accidental contact with moving parts. Guards should be in place to cover the pulley and belt area, minimizing the risk of entanglement or injury. The guards should be designed to allow for necessary maintenance and inspection without compromising safety.
2. Lockout/Tagout Procedures:
Follow lockout/tagout procedures when performing maintenance or repair activities on systems involving grooved pulleys. Lockout/tagout procedures involve isolating the power source, locking or tagging the energy isolation devices, and ensuring that the equipment cannot be energized accidentally. This helps prevent unexpected startup or release of stored energy, protecting personnel from potential hazards.
3. Personal Protective Equipment (PPE):
Wear appropriate personal protective equipment, such as safety glasses, gloves, and protective clothing, when working with grooved pulleys. PPE helps protect against potential hazards, such as flying debris, rotating parts, or chemical exposure. The specific PPE requirements may vary depending on the work environment and the associated risks.
4. Training and Education:
Provide comprehensive training and education to operators and maintenance personnel regarding the safe operation and maintenance of systems with grooved pulleys. Training should cover topics such as proper operation, emergency procedures, hazard identification, and safe maintenance practices. Well-informed personnel are better equipped to recognize and mitigate potential risks.
5. Regular Maintenance and Inspection:
Implement a regular maintenance and inspection schedule for grooved pulleys to ensure their proper functioning and identify any potential safety issues. Inspect the pulleys, belts, guards, and associated components for signs of wear, damage, or misalignment. Replace worn or damaged parts promptly to maintain the safety and reliability of the system.
6. Load and Speed Limitations:
Adhere to load and speed limitations specified by the manufacturer for grooved pulleys. Exceeding these limitations can lead to excessive stress on the pulley and belt, increasing the risk of failure or accidents. Consult the equipment documentation or manufacturer’s guidelines to determine the appropriate load and speed limits for safe operation.
7. Proper Belt Tensioning:
Ensure proper belt tensioning to prevent belt slippage and maintain the integrity of the power transmission system. Improper tensioning can lead to reduced grip, increased wear on the belt and pulley, and potential belt dislodgement. Follow the manufacturer’s recommendations or industry best practices for belt tensioning to ensure safe and efficient operation.
8. Risk Assessment:
Conduct a risk assessment of the entire system involving grooved pulleys to identify potential hazards and implement appropriate control measures. Consider factors such as pinch points, potential for entanglement, exposure to rotating parts, and other relevant risks. Mitigate identified risks through engineering controls, administrative controls, or the use of additional safety devices.
9. Emergency Stop Devices:
Install emergency stop devices, such as pull cords or emergency stop buttons, in convenient and accessible locations near the grooved pulley system. These devices allow for immediate shutdown of the system in case of emergencies or hazardous situations. Ensure that all personnel are familiar with the location and operation of these emergency stop devices.
10. Compliance with Regulations:
Ensure compliance with applicable safety regulations, standards, and codes when utilizing grooved pulleys. Familiarize yourself with relevant regulations, such as those issued by occupational safety and health authorities or industry-specific guidelines. Compliance with these regulations helps maintain a safe working environment and minimizes the risk of accidents.
In summary, maintaining safety when using grooved pulleys involves proper guarding, adherence to lockout/tagout procedures, use of personal protective equipment, comprehensive training, regular maintenance and inspection, adherence to load and speed limitations, proper belt tensioning, risk assessment, installation of emergency stop devices, and compliance with safety regulations. By following these safety considerations, the risks associated with grooved pulleys can be minimized, ensuring a safe working environment for all personnel involved.
What are the benefits of using grooved pulleys in various systems?
Grooved pulleys, also known as V-groove pulleys, offer several benefits when used in various systems. Here’s a detailed explanation of the advantages of using grooved pulleys:
1. Efficient Power Transmission:
Grooved pulleys contribute to efficient power transmission by providing increased belt traction. The V-shaped grooves in the pulleys create multiple contact points with the belt, improving the grip and minimizing slippage. This enhanced traction ensures reliable power transfer without loss due to slipping, resulting in efficient power transmission and optimal performance of the system.
2. Reduced Belt Wear:
The design of grooved pulleys helps to distribute the load more evenly across the belt’s surface. As a result, stress concentrations on specific points of the belt are minimized, reducing the risk of belt wear and prolonging its lifespan. By reducing belt wear, grooved pulleys contribute to lower maintenance costs and increased system reliability.
3. Belt Alignment and Tracking:
Grooved pulleys assist in maintaining proper belt alignment and tracking. The V-grooves guide the belt, keeping it centered on the pulley during operation. This alignment feature helps prevent belt wandering or slipping off the pulley, even under varying loads or conditions. Proper belt alignment and tracking result in smooth and consistent power transmission, minimizing energy losses and improving overall system efficiency.
4. Versatility and Compatibility:
Grooved pulleys are designed to be versatile and compatible with various belt types and sizes. They can accommodate different V-belts, V-ribbed belts, timing belts, or even flat belts, allowing for flexibility in selecting the appropriate pulley for specific power transmission requirements. This versatility ensures efficient power transmission across a wide range of applications and industries.
5. Vibration Damping:
Grooved pulleys contribute to vibration damping in power transmission systems. The V-grooves help dampen vibrations that can occur during power transmission, reducing the associated noise and potential damage to the system. By minimizing vibrations, grooved pulleys contribute to smoother operation and improved power transmission efficiency.
6. Cost-Effective Solution:
Using grooved pulleys can be a cost-effective solution for power transmission systems. The improved belt traction and reduced slippage provided by grooved pulleys minimize power loss, resulting in more efficient energy utilization. This can lead to cost savings in terms of reduced energy consumption and improved overall system performance.
7. Wide Range of Applications:
Grooved pulleys find applications in various industries and systems, including automotive, industrial machinery, HVAC, conveyor systems, and more. Their versatility and compatibility with different types of belts make them suitable for a wide range of power transmission requirements. Whether it’s transmitting power in an engine, driving a conveyor belt, or operating a ventilation system, grooved pulleys offer reliable and efficient performance.
In summary, the benefits of using grooved pulleys in various systems include efficient power transmission, reduced belt wear, belt alignment and tracking, versatility and compatibility, vibration damping, cost-effectiveness, and suitability for a wide range of applications. These advantages make grooved pulleys a preferred choice in many power transmission systems.
editor by CX
2024-05-06